The wire or cable passes through a tank or chamber fitted with ultrasonic transducers. High-frequency sound waves create microscopic cavitation bubbles in the cleaning liquid. These bubbles implode, releasing energy that removes contaminants from the surface of the wire. The system can integrate rinsing and drying modules, enabling a fully continuous cleaning process in one line.

Continuous Inline Design – Ideal for high-speed wire and cable production. Multiple Frequency Options – From 25 kHz (aggressive cleaning) to 80+ kHz (delicate cleaning) . Customizable Tank Sizes – Designed to handle wires of different diameters and lengths. Integrated Rinsing & Drying – Optional hot air or IR drying modules. High Throughput – Supports multi-wire cleaning simultaneously. Durable Construction – SS 304 / SS 316L tanks for long service life. Digital Ultrasonic Generators – Stable power output for uniform cleaning. Automation Ready – Can be integrated into existing or new production lines.

Consistent & Uniform Cleaning – Ensures complete contaminant removal along wire length. High-Speed Operation – Matches the speed of continuous production processes. Eco-Friendly – Reduces chemical usage and water consumption. Low Maintenance – Minimal mechanical wear compared to brush-based systems. Handles Complex Contaminants – Effectively removes oils, greases, oxides, and powder residues. Scalable Solutions – From single-wire lab systems to large-scale industrial multi-wire lines. Cost-Efficient – Reduces rework, rejects, and improves final product quality.

Ultrasonic Wire Cleaner

Utilizing advanced ultrasonic cleaning technology, Ralsonics’ – Ultrasonic Wire Cleaner effortlessly eliminates contaminants, grease, oils, and stubborn residues from wires and cables. One of the key advantages of our Ultrasonic Wire Cleaner is its exceptional cleaning efficiency. By drastically reducing cleaning time, it enhances productivity and allows your team to focus on other critical tasks, saving valuable resources and time for your business.

Moreover, the non-destructive nature of ultrasonic cleaning guarantees that your wires and cables remain intact and unharmed. Delicate surfaces and coatings are safeguarded, extending the lifespan of your wires and maintaining their optimal performance over time.

In industries where wire, cable, tubing, or strip materials must meet strict cleanliness standards, traditional cleaning methods like brushes, sprays, or chemical baths often fail to deliver consistent results. A Ultrasonic Wire Cleaner is a specialized continuous-cleaning system designed to remove lubricants, oxides, dust, carbon, drawing compounds, and other contaminants from wires and elongated materials with exceptional precision.

Contact our experts for more details.

How It Works

The wire or cable passes through a tank or chamber fitted with ultrasonic transducers.
High-frequency sound waves create microscopic cavitation bubbles in the cleaning liquid.
These bubbles implode, releasing energy that removes contaminants from the surface of the wire.
The system can integrate rinsing and drying modules, enabling a fully continuous cleaning process in one line.

Key Features

Continuous Inline Design – Ideal for high-speed wire and cable production.
Multiple Frequency Options – From 25 kHz (aggressive cleaning) to 80+ kHz (delicate cleaning).
Customizable Tank Sizes – Designed to handle wires of different diameters and lengths.
Integrated Rinsing & Drying – Optional hot air or IR drying modules.
High Throughput – Supports multi-wire cleaning simultaneously.
Durable Construction – SS 304 / SS 316L tanks for long service life.
Digital Ultrasonic Generators – Stable power output for uniform cleaning.
Automation Ready – Can be integrated into existing or new production lines.

Advantage

Consistent & Uniform Cleaning – Ensures complete contaminant removal along wire length.
High-Speed Operation – Matches the speed of continuous production processes.
Eco-Friendly – Reduces chemical usage and water consumption.
Low Maintenance – Minimal mechanical wear compared to brush-based systems.
Handles Complex Contaminants – Effectively removes oils, greases, oxides, and powder residues.
Scalable Solutions – From single-wire lab systems to large-scale industrial multi-wire lines.
Cost-Efficient – Reduces rework, rejects, and improves final product quality.

Features and Advantages

Features	Advantages
Continuous Inline Cleaning System	Enables real-time cleaning during wire production without stopping the line.
High-Frequency Ultrasonic Transducers	Removes oil, lubricants, drawing compounds, oxides, and fine particles effectively.
360° Cleaning Coverage	Ensures complete surface cleaning of wires from all sides.
Multi-Stage Process (Wash, Rinse, Dry)	Delivers thoroughly cleaned and ready-to-process wire output.
Adjustable Line Speed Compatibility	Integrates with various production speeds and wire diameters.
Precision Guide Rollers & Alignment System	Maintains wire stability and prevents vibration during cleaning.
Stainless Steel Tank & Frame Construction	Provides durability and resistance to chemicals and moisture.
Filtration & Recirculation System	Extends cleaning solution life and reduces operational costs.
Integrated Hot Air / Blower Drying Unit	Ensures moisture-free wire before further processing or coating.
PLC-Controlled Operation with HMI	Enables easy monitoring, parameter adjustment, and repeatable results.
Compact & Modular Design	Easy to install in existing wire drawing or coating lines.
Energy-Efficient Ultrasonic Generators	Delivers high cleaning performance with optimized power usage.
Low Maintenance & Continuous Operation Capability	Ensures long service life with minimal downtime.

Parameter	Specification
Operating Frequency	25 – 80+ kHz
Ultrasonic Power	500 W – 5000+ W
Wire Diameter Range	0.1 mm – 15+ mm
Tank Material	SS 304 / SS 316L
Cleaning Media	Aqueous / Solvent-based
Line Speed Compatibility	Up to 300 m/min (customizable)
Automation	Inline integration with conveyors and reels
Control System	Digital / PLC-based with SCADA options