

Single Chamber Multiprocess Cleaning Equipment
The Single Chamber Multiprocess Cleaning System is an advanced industrial cleaning solution designed to perform washing, rinsing, and drying within a single sealed chamber. By eliminating part transfer between stages, the system ensures contamination-free processing, reduced handling, and consistent cleaning quality.
Available in both solvent-based and aqueous (water-based) configurations, Ralsonics systems are engineered to meet stringent global environmental, safety, and performance standards. These systems are suited for industries that demand precision, repeatability, and regulatory compliance.
Working Principle
All cleaning stages are executed sequentially inside one sealed chamber:
Loading – Components are placed manually or automatically inside the chamber.
Cleaning –
Solvent Version: Immersion, vapor degreasing, and optional ultrasonic agitation remove oils, grease, waxes, and particulates.
Aqueous Version: Water-based cleaning solution with ultrasonic or spray action removes contaminants.
Rinsing – Fresh solvent or water-based rinse eliminates residual contaminants.
Drying – Vacuum-assisted, hot-air, or infrared drying ensures components exit completely dry.
This closed-loop design prevents cross-contamination and ensures repeatable process control.
System Variants
1. Solvent Single Chamber System
Designed for high-precision degreasing and applications requiring rapid drying and low moisture tolerance.
Compatible Solvents:
Modified alcohols, hydrocarbons, and low-VOC eco-friendly solvents.
Typical Applications:
Medical implants, aerospace components, precision automotive parts, electronics, and optical assemblies.
2. Aqueous Single Chamber System
Designed for environmentally friendly cleaning using water-based chemistry.
Cleaning Medium:
Biodegradable aqueous solutions.
Typical Applications:
Automotive parts, medical tools, PCBs, machined components, and general manufacturing.
- Regular Maintenance: Ideal for routine maintenance of heat exchangers to ensure optimal performance.
- Scale and Fouling Removal: Effectively removes scale, fouling, and other contaminants to improve heat transfer efficiency.
- Industrial Applications: Suitable for cleaning heat exchangers in various industrial settings.
- Precise and Gentle Cleaning: Provides thorough cleaning without damaging sensitive equipment surfaces.
Ultrasonic transducers are mounted on or immersed in the heat exchanger system.
These generate high-frequency sound waves, creating microscopic cavitation bubbles in the fluid.
The implosion of bubbles produces micro-jets and shockwaves, which:
- Break down and remove existing scale, fouling, and biofilm.
- Prevent new deposits from adhering to the surfaces.
The process is non-invasive, chemical-free, and continuous, ensuring minimal downtime.
- Retrofit Design – Can be installed on new or existing sieve machines.
- Mesh Anti-Clogging Technology – Prevents screen blinding and improves throughput.
- Wide Frequency Range – Typically operates at 36 – 40 kHz ultrasonic frequency
- Compatible with Fine Meshes – Works efficiently with meshes up to 20 microns
- Digital Generator Control – Stable output with adjustable power settings.
- Energy Efficient – Optimized ultrasonic power consumption.
- Durable Build – Long-lasting stainless steel and robust transducer assembly.
- Safe for Sensitive Materials – Gentle ultrasonic action avoids damage to fragile powders.
- Extended Equipment Life – Prevents corrosion and mechanical stress caused by scale buildup.
- Higher Energy Efficiency – Clean surfaces ensure optimal heat transfer, lowering energy costs.
- Reduced Downtime – Enables continuous operation without frequent manual cleaning.
- Lower Maintenance Costs – Less need for chemical cleaning and mechanical scrubbing.
- Eco-Friendly Operation – Supports green manufacturing with minimal chemical use.
- Versatile Application – Suitable for water-cooled condensers, boilers, chillers, and industrial heat exchangers.
- Chemical Industry: Maintains optimal heat transfer efficiency in chemical processing equipment.
- Oil and Gas Industry: Ensures cleanliness and efficiency of heat exchangers in refineries and processing plants.
- Power Generation: Keeps heat exchangers in power plants operating efficiently.
- Food and Beverage Industry: Ensures hygienic and efficient operation of heat exchangers used in food processing.
- Pharmaceutical Industry: Maintains the cleanliness and efficiency of heat exchangers in pharmaceutical manufacturing.
- HVAC Systems: Ensures optimal performance of heat exchangers in heating, ventilation, and air conditioning systems.
Features and Advantages
Features | Advantages |
|---|---|
Single Sealed Chamber | Eliminates cross-contamination and reduces handling |
Multi-Stage Integration | Washing, rinsing, drying in one compact unit |
Ultrasonic Cleaning (Optional) | Deep cleaning for complex geometries |
Vacuum-Assisted Cleaning & Drying | Spot-free, residue-free finish |
Closed-Loop Solvent Recovery (Solvent Version) | Reduced solvent consumption and waste |
Efficient Filtration System | Maintains cleaning consistency |
PLC-Based Control System | Precise, repeatable automated cycles |
Stainless Steel Construction (SS304/SS316L) | Durability and corrosion resistance |
Customizable Process Cycles | Adaptable to various contamination types |
Energy-Efficient Ultrasonic Generators | Provides effective cleaning with optimized power consumption. |
Low Maintenance & Long Operational Life | Robust design ensures reliability in continuous industrial applications. |
Technical Specifications
Parameter | Solvent System | Aqueous System |
|---|---|---|
Chamber Type | Single Sealed Chamber | Single Sealed Chamber |
Cleaning Method | Immersion, Vapor, Ultrasonic | Ultrasonic / Spray / Immersion |
Cleaning Medium | Modified alcohols, hydrocarbons | Water-based solutions |
Ultrasonic Frequency | Optional | 25–80 kHz |
Drying Method | Vacuum / Hot Air | Hot Air / Vacuum / Infrared |
Chamber Capacity | Application-based | 10 L – 500 L+ |
Construction | SS 304 / SS 316L | SS 304 / SS 316L |
Automation | PLC with Touchscreen | PLC / Digital Control |
Power Supply | 230V / 415V, 50/60 Hz | 220V / 415V, 50/60 Hz |
FAQ
Selection depends on contamination type, drying requirement, and environmental compliance. Solvent systems are ideal for rapid drying and heavy degreasing, while aqueous systems are preferred for eco-friendly processing.
Yes. Adjustable ultrasonic frequency and programmable cycles allow safe cleaning of precision components.
Yes. All stages occur in the same sealed chamber, eliminating transfer-related contamination.
Yes. Systems are designed in accordance with international environmental and safety regulations.





