Components are automatically placed onto a conveyor or material handling system. As they pass through each stage, they undergo: Ultrasonic Cleaning – Cavitation removes oil, grease, and fine contaminants. Rinsing – Removes detergent and residues using DI/DM water. Drying – Hot air, IR, or vacuum drying ensures moisture-free components. The inline process eliminates manual transfer, ensuring seamless integration with upstream and downstream operations.

Inline Automated System – Designed for continuous operation and high throughput. Advanced Ultrasonic Technology – Frequencies from 20–80 kHz for different cleaning requirements. Customizable Configurations – Multiple tanks for ultrasonic wash, rinsing, drying, and optional passivation. Conveyorized Material Handling – Belt, chain, roller, or mesh conveyors available. Stainless Steel Construction – SS 304/316L tanks for durability and corrosion resistance. Efficient Filtration & Recycling – Oil skimmers, cartridge filters, and water recirculation reduce consumption. PLC-Based Controls – Easy-to-use HMI for monitoring and adjusting parameters. Safety Features – Emergency stops, overload protection, and enclosed design.

High Productivity – Continuous cleaning increases output and reduces downtime. Consistent Quality – Automated handling ensures uniform cleaning across all parts. Reduced Labor Costs – Minimal manual intervention required. Scalable & Customizable – Designed to match production line requirements. Eco-Friendly – Advanced filtration and recycling reduce water and chemical use. Compatible with Precision Parts – Gentle yet effective cleaning for complex geometries. Reliable Industrial Performance – Built for demanding 24/7 operations.

Inline Ultrasonic Cleaning

Q: Industry Applications

Automotive : Engine components, fuel injectors, gears, bearings Aerospace : Hydraulic parts, turbine blades, precision components Electronics : Printed circuit boards (PCBs), connectors, semiconductor parts Medical & Healthcare : Surgical instruments, implants, endoscopic parts Metal Finishing : Pre-cleaning before plating, coating, or painting General Manufacturing : Dies, molds, precision-machined parts

Ralsonics Inline Ultrasonic Cleaning Systems are designed for continuous, high-volume industrial cleaning applications. Unlike batch or manual systems, inline ultrasonic cleaners integrate ultrasonic cleaning, rinsing, and drying directly into the production line. This ensures faster throughput, consistent results, and minimal manual handling, making them ideal for industries with demanding cleanliness standards.

By combining advanced ultrasonic cavitation technology with automated material handling, these systems deliver precise and repeatable cleaning performance while reducing labor costs and improving production efficiency.

How It Works

Components are automatically placed onto a conveyor or material handling system.
As they pass through each stage, they undergo:
- Ultrasonic Cleaning – Cavitation removes oil, grease, and fine contaminants.
- Rinsing – Removes detergent and residues using DI/DM water.
- Drying – Hot air, IR, or vacuum drying ensures moisture-free components.
The inline process eliminates manual transfer, ensuring seamless integration with upstream and downstream operations.

Key Features

Inline Automated System – Designed for continuous operation and high throughput.
Advanced Ultrasonic Technology – Frequencies from 20–80 kHz for different cleaning requirements.
Customizable Configurations – Multiple tanks for ultrasonic wash, rinsing, drying, and optional passivation.
Conveyorized Material Handling – Belt, chain, roller, or mesh conveyors available.
Stainless Steel Construction – SS 304/316L tanks for durability and corrosion resistance.
Efficient Filtration & Recycling – Oil skimmers, cartridge filters, and water recirculation reduce consumption.
PLC-Based Controls – Easy-to-use HMI for monitoring and adjusting parameters.
Safety Features – Emergency stops, overload protection, and enclosed design.

Advantage

High Productivity – Continuous cleaning increases output and reduces downtime.
Consistent Quality – Automated handling ensures uniform cleaning across all parts.
Reduced Labor Costs – Minimal manual intervention required.
Scalable & Customizable – Designed to match production line requirements.
Eco-Friendly – Advanced filtration and recycling reduce water and chemical use.
Compatible with Precision Parts – Gentle yet effective cleaning for complex geometries.
Reliable Industrial Performance – Built for demanding 24/7 operations.

Industry Applications

Automotive: Engine components, fuel injectors, gears, bearings
Aerospace: Hydraulic parts, turbine blades, precision components
Electronics: Printed circuit boards (PCBs), connectors, semiconductor parts
Medical & Healthcare: Surgical instruments, implants, endoscopic parts
Metal Finishing: Pre-cleaning before plating, coating, or painting
General Manufacturing: Dies, molds, precision-machined parts

Technical Specifications

Parameter	Specification
System Type	Conveyorized inline ultrasonic cleaner
Stages Available	Ultrasonic wash, multiple rinses, drying, passivation
Digital / PLC-Based Control System	Enables precise control of time, temperature, and ultrasonic power with programmable cleaning cycles.
Ultrasonic Frequency	20 kHz – 80 kHz
Tank Capacity	50 liters – 2000 liters
Conveyor Speed	0.5 – 5 m/min (adjustable)
Material of Construction	SS 304 / SS 316L
Heating Range	Room temperature – 90°C
Filtration System	Cartridge/bag filters with oil skimmer
Drying Options	Hot air, IR, or vacuum drying
Control System	PLC with HMI touchscreen
Power Supply	415V, 50/60 Hz, 3 phase
Optional Features	Cleanroom compatibility, robotic loading/unloading

FAQ

What is an inline ultrasonic cleaning system?

It is a continuous cleaning system where parts move automatically through ultrasonic cleaning, rinsing, and drying stages, eliminating manual transfers.

How is it different from a multistage manual system?

Unlike manual systems, inline systems are fully automated, ensuring higher throughput, consistency, and reduced labor costs.

Can inline ultrasonic cleaning handle delicate components?

Yes. With higher frequencies (40–80 kHz), it safely cleans delicate items such as PCBs, optical lenses, and medical instruments.

How energy-efficient is the system?

Inline ultrasonic cleaners use water recycling, efficient heating, and controlled ultrasonic power, reducing overall energy and chemical consumption.